Mechanical & Aerospace Engineer

Hi, I'm Alvin Reji

Designing next generation aerospace systems and complex mechanical hardware. From CubeSats and avionics to high reliability electromechanical systems, I bring precision engineering and thoughtful problem solving to demanding technical challenges.

Alvin Reji
Aerospace Systems
Mechanical Design
Systems Engineering

About Me

I'm a Mechanical Engineering student at Northeastern University with a strong interest in aerospace systems, structures, and hardware design. I am currently working as a Surgical Product Development co op at Johnson and Johnson Abiomed, where I contribute to the development of precision electromechanical systems in a safety critical and highly regulated environment.

My engineering journey combines rigorous technical analysis with hands-on prototyping and real-world problem solving. From designing CubeSAT components to developing surgical implant hardware, I thrive on projects that push the boundaries of what's possible.

With experience spanning aerospace, materials research, avionics, and now medical devices, I bring a multidisciplinary approach to engineering challenges. I'm constantly learning, building, and seeking opportunities to create meaningful impact through technology. I am motivated by challenging engineering problems and am eager to contribute to aerospace projects that push the boundaries of performance, exploration, and technology.

Technical Skills

SolidWorks ANSYS MATLAB Python C++ FEA CFD CAD GD&T

Hardware

3D Printing CNC Soldering PCB Design TIG Welding Basic Hardware Tools Microcontrollers

Education

Aug 2024 - Dec 2027

Bachelor of Science in Mechanical Engineering

Northeastern University

Aerospace Minor

Activities and Societies:

CubeSat Development: Designed critical components for a 1U satellite, ensuring modularity and structural feasibility while adhering to mission constraints.

Flight Avionics: Acquired expertise in initiating serial communication between sensors and microcontrollers, enhancing system integration and data acquisition.

TAMID: Member of Consulting Track. Conducted research and analysis to provide reputable advice to CEOs.

InterVarsity Christian Fellowship: South Asian InterVarsity (SAIV)

Aug 2023 - May 2024

Mechanical Engineering

University at Buffalo

GPA: 4.0

Completed freshman year of undergraduate mechanical engineering program.

Activities and Societies:

University Nanosatellite Program: Member of the Guidance, Navigation, and Control Subsystem for the POLAR Satellite Mission, supported by the AFRL. Responsibilities included developing Interface Control and Design Documentation and performing satellite pointing simulations using MATLAB.

Solar Splash Electric Racing: Electrical Lead with responsibilities including designing and implementing the power system configuration. Optimized solar panel setup to ensure maximum efficiency and performance.

Sep 2019 - Jun 2023

High School Diploma

New Hyde Park Memorial High School

Experience

Massachusetts Institute of Technology Aug 2025 - Present

Teaching Assistant

Educated 24 students on iterative design process and Six Sigma quality concepts. Fostered collaborative classroom environment through conflict resolution coaching.

Education Design Process Leadership
AerospaceNU - CubeSAT Team Sep 2024 - Present

Mechanical Engineer

Designed optical component casings for 1U CubeSAT using FEA analysis. Generated GD&T-compliant engineering drawings and fabricated prototypes using FDM and SLA 3D printing.

Aerospace CAD FEA
AerospaceNU - Rocket Team Sep 2024 - Present

Avionics Engineer

Developed flight computer software and designed PCBs optimized for EMI compliance. Implemented signal processing for reliable sensor data acquisition.

Avionics PCB Design Embedded Systems
Northeastern University Sep 2024 - Present

Materials Engineering Research Assistant

Operated volumetric DIW 3D printers with micron-level precision. Designed and fabricated 30+ experimental samples for adhesive properties research.

Research 3D Printing Materials Science
Solar Splash Electric Boat Racing Aug 2023 - May 2024

Electrical Subsystem Lead

Led 7 engineers in designing electric boat power system. Achieved full NESC safety compliance and reduced costs by $7,000 through design optimization.

Leadership Power Systems Team Management

Featured Projects

Aerospace 2024

CubeSAT Camera Bracket

Designed critical camera bracket for 1U CubeSAT using SolidWorks, FEA, and GD&T for satellite constellation mission.

Electronics 2024

Avionics Flight Computer

Created flight computer PCB with state machine algorithms. Successfully launched in test rocket with real-time data acquisition.

Aerospace 2024

GN&C Satellite Simulation

Developed MATLAB attitude control algorithms using Extended Kalman Filter with 40+ Monte Carlo validation runs.

Robotics 2024

Horse Racing Tracking Collar

Built real-time telemetry system with ESP32, accelerometers, Kalman filtering, and Python GUI for live data visualization.

Aerospace 2022

NASA TechRise High Altitude Balloon

Designed atmospheric research payload capturing greenhouse gas data throughout atmosphere layers.

Research 2024

Microstructure Adhesive Properties

Studied order/disorder effects on adhesive properties using DIW 3D printing with micron-level precision.

Get in Touch

Interested in collaborating on engineering projects or discussing opportunities? I'd love to hear from you.

Location

Boston, MA